Nigel Biscombe of Hilti explains why laser technology really measures up

The argument for using laser-based measuring and levelling systems as an alternative to traditional setting-out and positioning techniques is difficult to dispute. With up to 20% of total time for an m&e installation spent measuring and setting out, reducing time and labour can have a substantial impact.

BSRIA (Building Services Research and Information Association) recently conducted research and found that lasers can reduce installation time by nearly one quarter and costs by 7%.

As well as being time- and labour-intensive, traditional setting-out methods using tape measures, chalk lines, plumb lines, spirit levels and marker pens are prone to generating mistakes. In addition, they can also prove a safety risk.

It’s not surprising that laser technology is beginning to filter into the m&e industry.

Measure of efficiency

Perhaps the most common use of laser technology is as an alternative to tape measures. Laser range meters allow a single person to take accurate measurements over long distances at the touch of a button, which reduces the risk of human error by cutting out mistakes that can occur when reading a tape measure.

In addition to handling and storing multiple measurements, the meters measure the distance from a fixed point to any object within line of sight, without requiring the operator to be in contact with the target. In many situations, this can reduce health and safety risks, particularly if the work is being carried out at height.

Measuring is not the only application. Laser technology is now being used to enable m&e contractors to set out accurately and quickly.

Replacing several pieces of traditional equipment with one single, compact tool means laser products can make aligning installations more straightforward. An accurate setting-out line can be projected around the perimeter of an installation space using a rotating laser.

Generating this marker with the push of a button could make spirit levels, plumb lines and chalk lines a thing of the past. The laser can be used for alignment horizontally, vertically, plumb or on an incline. This eases alignment of cable trays, channels, radiators and pipe runs.

A simpler alternative is a line laser such as the Hilti PML32. This projects self-levelled vertical and horizontal lines onto surfaces over a fan angle of 120°.

Where precise right angles are needed, or measurements need to be accurately transferred from floors to walls, a multi-directional laser can save time.

Tools such as Hilti’s PMP34 project self-levelling beams onto three planes at once, replacing plumb line, builder’s square and spirit level and automatically setting out accurate right angles.

Transpointing

As m&e contractors well know, uncertainty as to where a drill bit will emerge can be dangerous. Drilling blind can easily cause damage to wall coverings or render that can be costly to repair.

A transpointer can provide a solution to this problem. The tool comprises a transmitter that sends a signal to a receiver on the other side of the wall that shows the exact exit point, using arrows. Some tools can now allow contractors to pinpoint the exit point for drill holes in structures up to 1·35 metres thick.

Although many m&e contractors are comfortable using traditional methods and are reluctant to invest in innovative technologies, the bottom line is that those who have started to invest in this area have reported savings in time and cost.

Lasers open the door to a whole host of alternative methods for m&e installations, and not only can productivity levels be raised, but also health and safety standards can improve.

Lower your overheads

Tool manufacturer Hilti installed four fixings for an overhead pipe in order to compare the more traditional method with that of a rotating laser.

The time-honoured approach involved measuring out the marks along a chalk line on the floor and transferring them to the ceiling with a plumb line. These marks were then used as a guide for drilling holes for socket anchors with a hammer drill. The anchors provided the support for threaded rods and pipe rings.

The alternative method used a rotating laser positioned vertically to establish an accurate guideline along the length of the corridor. A pole-mounted tool, operated from the ground, was then used to put in cartridge fastenings, to which the rods and pipe rings were subsequently attached.

Hilti found that the laser-based approach was actually 86% faster than the traditional method, with all four fixings completed in just one minute and a half. If ever there was evidence that hand measuring is slower, this is it: it took around 11 minutes to install the fixings using this approach.

Another important difference was that the operator remained on the ground all through the operation, thus removing the need for a step ladder and reducing the risk of inhaling falling dust.

Sloping off costs

By assessing a project by Crown House at Gatwick Airport, BSRIA determined how long a typical cable-tray support installation took, comparing traditional setting-out methods with innovative laser technology.

The installation was carried out by Crown House for Virgin Atlantic under contract from Taylor Woodrow.
Cable tray was to be suspended from a sloping roof, a situation that demanded a suspension height ranging from 2·5 to 4 metres.

The traditional method required an individual measurement to be taken for each of the 20 drop rods that needed to be cut.

The alternative method employed an infra-red setting-out laser to indicate the required length of the rods.
The result was that the 20 rods took 90 minutes to cut using the traditional method, while the setting-out laser took just 40 minutes.

Examining the project on a broader scale, BSRIA calculated a reduction in installation time of 23%. Overall, the traditional installation took three hours and 42 minutes, while the laser-based approach took two hours and 52 minutes.

This translated into an impressive 7% reduction in the total cost of the Gatwick installation.